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PERIODIC MAINTENANCE
68 YM Series Operation Manual
Perform the following maintenance every
250 hours or 1 year of operation,
whichever comes first.
• Draining the Fuel Tank
• Replacing the Fuel Filter Element
• Replacing the Engine Oil Filter
Element
• Changing the Marine Gear Oil
• Checking or Replacing the Seawater
Pump Impeller
• Replacing the Coolant
• Cleaning the Intake Silencer (Air
Cleaner) Element
• Cleaning or Replacing the
Exhaust / Water Mixing Elbow
• Adjusting the Alternator V-ribbed belt
Tension
• Cleaning the Breather Pipe
• Checking the Wiring Connectors
Draining the Fuel Tank
See Draining the Fuel Tank on page 61.
Replacing the Fuel Filter Element
WARNING
Fire and Explosion Hazard.
When removing any fuel system
component to perform maintenance
(such as changing the fuel filter), put an
approved container under the opening
to catch the fuel.
Never use a shop rag to catch the fuel.
Vapors from the rag are flammable and
explosive. Wipe up any spills
immediately.
Exposure Hazard.
Wear eye protection. The fuel system is
under pressure and fuel could spray
out when removing any fuel system
component.
Figure 7
Figure 8
1 – Housing
2 – Retaining Ring
Every 250 Hours of Operation
1
0004804
2
YM OPM_EN.book 68 ページ ２０１３年６月７日 金曜日 午前１１時１１分
- MARINE ENGINES 1
- Disclaimers: 2
- All Rights Reserved: 2
- TABLE OF 3
- CONTENTS 3
- TABLE OF CONTENTS 4
- AGENCY (EPA) ONLY 8
- RECORD OF OWNERSHIP 9
- INTRODUCTION 10
- YM Series Operation Manual 5 11
- 11
- Explosion Hazard 12
- Fire and Explosion Hazard 12
- Fire Hazard 12
- YM Series Operation Manual 7 13
- Poor Lighting Hazard 14
- Too l H a z a rd 14
- Flying Object Hazard 14
- Coolant Hazard 14
- YM Series Operation Manual 9 15
- 051101-00X00 16
- PRODUCT OVERVIEW 17
- New Engine Break-In 18
- COMPONENT 19
- IDENTIFICATION 19
- Right Side (Viewed from 20
- Flywheel) - 3YM20 20
- Flywheel) - 3YM30(E) 21
- - 3YM30(E) 21
- NAMEPLATES 22
- FUNCTION OF MAJOR COMPONENTS 23
- CONTROL EQUIPMENT 24
- Accessory power output 29
- 043801-00E00 29
- F1A - 3 AMP Fuse 29
- ACC Output 29
- Single-Handle Remote Control 30
- BEFORE YOU OPERATE 31
- Biodiesel Fuels 32
- Additional Technical Fuel 33
- Requirements 33
- Handling of Diesel Fuel 33
- Filling the Fuel Tank 35
- Bleeding the Fuel System 36
- Handling Engine Oil 37
- Checking the Engine Oil 38
- Adding Engine Oil 38
- MARINE GEAR OR SAIL 39
- DRIVE OIL 39
- ENGINE COOLANT 40
- Checking and Adding Coolant 41
- CRANKING THE ENGINE 43
- ENGINE OPERATION 45
- Sudden Movement Hazard 46
- Sever Hazard 46
- Start switch 47
- Glow switch 47
- Power switch 47
- 042590-00E01 47
- Starting Failure 48
- Starting with Glow plug 49
- (If Equipped) 49
- REMOTE CONTROL 50
- HANDLE OPERATION 50
- CAUTIONS DURING 51
- OPERATION 51
- Stop switch 52
- 042590-00E02 52
- Emergency Shutdown 53
- CHECKING THE ENGINE 54
- AFTER OPERATION 54
- PERIODIC 55
- MAINTENANCE 55
- PERIODIC MAINTENANCE 56
- PRECAUTIONS 57
- Tightening Fasteners 58
- EPA MAINTENANCE 59
- REQUIREMENTS 59
- Installing Sample Port 60
- SCHEDULE 61
- PROCEDURES 65
- After Initial 50 Hours of 66
- Operation 66
- Every 50 Hours of Operation 71
- Changing the Engine Oil 73
- Every 250 Hours of Operation 74
- Every 1000 Hours of Operation 77
- Control Cables 79
- Alignment 79
- TROUBLESHOOTING 81
- INFORMATION 82
- TROUBLESHOOTING CHART 83
- LONG-TERM STORAGE 85
- DRAIN SEAWATER 86
- COOLING SYSTEM 86
- SPECIFICATIONS 89
- 2YM15 Engine Specifications 90
- 3YM20 Engine Specifications 91
- 3YM30E Engine Specifications 92
- 3YM30 Engine Specifications 93
- Marine Gear and Sail Drive 94
- Specifications 94
- WIRING DIAGRAMS 100
- SYSTEM DIAGRAMS 101
- EPA WARRANTY USA 103
- EPA WARRANTY USA ONLY 104
- Your Warranty Rights and 104
- Obligations: 104
- Warranty Period: 104
- Warranty Coverage: 105
- Exclusions: 105
- Owner’s Responsibility: 105
- Customer Assistance: 105
- EMISSION SYSTEM 107
- WARRANTY 107
- Warranted Parts: 108
- Customer Assistance 109
- EMISSION SYSTEM WARRANTY 110
- Maintenance Log 110
- OPERATION MANUAL 113
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