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SPECIFICATIONS
JH Series Operation Manual 97
12/05
4JH57 Engine
Note: Density of fuel: 0.842g/cm
3
at 15°C. Fuel temperature at the inlet of the fuel supply pump.
Note: 1 hp metric = 0.7355 kW
Specification 4JH57
Marine Gear Model KM35P ZF30M KM35A2 KM4A1 SD60 Bobtail
Use Pleasure use
Type Vertical water cooled 4-cycle diesel engine
Combustion System Direct injection
Air Charging Natural aspiration
Number of Cylinders 4
Bore x Stroke 88 mm x 90 mm (3.46 in. x 3.54 in.)
Displacement 2.190 L (133.6 cu in.)
Continuous power 38.1 kW (51.8 hp metric) / 2907 min
-1
Fuel stop power Output at crankshaft/
engine speed
41.9 kW (57 hp metric) / 3000 min
-1*
Output at propeller/
engine speed
40.2 kW (54.7 hp metric) / 3000 min
-1
*--
Installation Flexible mounting
Fuel Injection Timing Variable timing (Electronic control)
Fuel Injection Pressure Variable pressure (Maximum injection pressure: 160 Mpa)
Direction of
Rotation
Crankshaft Counterclockwise viewed from stern
Propeller shaft (ahead) Clockwise viewed from stern Counterclo
ckwise or
clockwise
(Bi-rotation)
--
Cooling System Coolant cooling with heat exchanger
Lubrication System Forced lubrication system
Cooling Water Capacity (coolant) Engine 6.0 L (6.34 qt), Reservoir: 0.8 L (0.85 qt)
Lubricating Oil
Capacity
(engine)
Rake angle at rake angle 7° at rake angle 0°
Total
**
5.0 L (5.28 qt) 5.5 L (5.81 qt)
Oil pan only 4.5 L (4.76 qt) 5.0 L (5.28 qt)
Effective
***
1.4 L (1.48 qt)
Starting System Type Electric
Starting motor DC 12 V - 1.4 kW
AC generator 12 V - 120 A
Engine
Dimension
Overall length 870 mm
(34.3 in.)
950 mm
(37.4 in.)
868 mm
(34.2 in.)
926 mm
(36.5 in.)
802 mm
(31.6 in.)
802 mm
(31.6 in.)
Overall width 589 mm (23.2 in.)
Overall height 630 mm (24.8 in.)
Engine Dry Mass (including marine gear) 228 kg
(503 lb)
237 kg
(522 lb)
229 kg
(505 lb)
247 kg
(544 lb)
214 kg
(472 lb)
214 kg
(472 lb)
* Rating Condition: Temperature of fuel; 40°C at fuel pump inlet; ISO 8665
** The “total” oil quantity includes oil in oil pan, channels, coolers and filter.
*** The effective amount of oil shows the difference in maximum scale of the dipstick and minimum scale.
4JH45_4JH57_4JH80_4JH110_EN_OPM.book 97 ページ ２０１３年１０月８日 火曜日 午後３時５８分
- MARINE ENGINES 1
- 4JH45, 4JH57, 4JH80, 4JH110 2
- TABLE OF 3
- CONTENTS 3
- TABLE OF CONTENTS 4
- INTRODUCTION 7
- RECORD OF OWNERSHIP 8
- JH Series Operation Manual 3 9
- 9
- SAFETY PRECAUTIONS 10
- JH Series Operation Manual 5 11
- Poor Lighting Hazard 12
- Too l Haza rd 12
- Flying Object Hazard 12
- Coolant Hazard 12
- JH Series Operation Manual 7 13
- LOCATION OF SAFETY DECALS 14
- JH Series Operation Manual 9 15
- 10 JH Series Operation Manual 16
- PRODUCT OVERVIEW 17
- New Engine Break-In 18
- COMPONENT IDENTIFICATION 19
- Right Side (Viewed from 20
- Flywheel) - 4JH80/4JH110 20
- - 4JH80/4JH110 20
- NAMEPLATES 21
- FUNCTION OF MAJOR COMPONENTS 22
- ELECTRONIC CONTROL 23
- FEATURES 24
- CONTROL EQUIPMENT 25
- Instrument Panel 27
- Imperial Metric 30
- ScrollScroll 32
- These parameters are 33
- F1A - 3 AMP Fuse 35
- ACC Output 35
- Single-Lever Remote Control 36
- BEFORE YOU OPERATE 37
- DIESEL FUEL 38
- Filling the Fuel Tank 41
- Bleeding the Fuel System 42
- ENGINE OIL 43
- Engine Oil Viscosity 44
- Checking the Engine Oil 44
- MARINE GEAR OR SAIL 45
- DRIVE OIL 45
- Checking Marine Gear Oil 46
- Adding Marine Gear Oil 46
- ENGINE COOLANT 47
- 056989-00X00 48
- ENGINE OPERATION 51
- Start switch 53
- Power switch 53
- If the Engine Fails to Start 54
- Starting at Low Temperatures 54
- REMOTE CONTROL 55
- HANDLE OPERATION 55
- Switching to Trolling (KMH4A 56
- CAUTIONS DURING 57
- OPERATION 57
- Stop switch 58
- Emergency Shutdown 59
- CHECKING THE ENGINE 60
- AFTER OPERATION 60
- PERIODIC 61
- MAINTENANCE 61
- PERIODIC MAINTENANCE 62
- PRECAUTIONS 63
- Tightening Fasteners 64
- PERIODIC MAINTENANCE SCHEDULE 66
- PROCEDURES 68
- After Initial 50 Hours of 69
- Operation 69
- Every 50 Hours of Operation 75
- UPPER LEVEL 77
- LOWER LEVEL 77
- 0004566 77
- Every 500 Hours of Operation 83
- Every 1000 Hours of Operation 84
- 80 JH Series Operation Manual 86
- TROUBLESHOOTING 87
- INFORMATION 88
- TROUBLESHOOTING CHART 89
- DRAIN SEAWATER 98
- COOLING SYSTEM 98
- RETURNING THE ENGINE 99
- TO SERVICE 99
- LONG-TERM STORAGE 100
- 94 JH Series Operation Manual 100
- JH Series Operation Manual 95 101
- SPECIFICATIONS 101
- 4JH45 Engine 102
- 4JH57 Engine 103
- 4JH80 Engine 105
- 4JH110 Engine 106
- SYSTEM DIAGRAMS 109
- WIRING DIAGRAMS 123
- Figure 7 124
- 057149-00EN00 125
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