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TROUBLESHOOTING
84 JH Series Operation Manual
Engine is not running smoothly
Operation failure of injection
valve
Nozzle operation failure Replace
Broken fuel valve spring Replace
Uneven fuel injection quantities Clogged fuel filter Replace
Faulty operation of regulator valve Replace
Air trapped in fuel injection system Bleed air from system and prime system
Faulty operation of fuel supply pump Repair
Other Overload operation Reduce load
Moving parts seized Disassemble, inspect and conduct servicing
Slippage of gear box Inspect and repair
Engine stops suddenly
No fuel feed Fuel level in fuel tank is low Add fuel and prime
Air trapped in fuel system or fuel
injection
Bleed air
Water trapped in fuel tank Drain water from drain cock and fuel pipe, conduct
priming
Fuel cock closed Inspect and repair as necessary
Clogged fuel filter Replace
Broken fuel pipe Replace
Failure of fuel supply pump Replace
Other Moving parts seized Disassemble and repair, or replace
Controller defects system error Inspect DTC and conduct servicing
Abnormal smoke color
Failure of fuel injector Clogged injection nozzle Replace
Sticking needle valve Replace
Reduction in injection pressure Replace
Poor atomization Replace
Carbon deposit Clean
Turbo-charger failure
(If equipped)
Clogged air filter Clean
Dirty compressor side Clean
Clogged turbine side Clean
Damaged bearing Replace
Other Overload operation Reduce load
Lubricant level too high Lower the oil level
Accumulated carbon deposit at
intake/exhaust valve
Clean
Dirty air cooler (If equipped) Clean
Improper fuel Replace with proper fuel
Clogged intake/exhaust valve Clean
Symptom Probable Cause Measure
Insufficient output
Symptom Probable Cause Measure
4JH45_4JH57_4JH80_4JH110_EN_OPM.book 84 ページ ２０１３年１０月８日 火曜日 午後３時５８分
- MARINE ENGINES 1
- 4JH45, 4JH57, 4JH80, 4JH110 2
- TABLE OF 3
- CONTENTS 3
- TABLE OF CONTENTS 4
- INTRODUCTION 7
- RECORD OF OWNERSHIP 8
- JH Series Operation Manual 3 9
- 9
- SAFETY PRECAUTIONS 10
- JH Series Operation Manual 5 11
- Poor Lighting Hazard 12
- Too l Haza rd 12
- Flying Object Hazard 12
- Coolant Hazard 12
- JH Series Operation Manual 7 13
- LOCATION OF SAFETY DECALS 14
- JH Series Operation Manual 9 15
- 10 JH Series Operation Manual 16
- PRODUCT OVERVIEW 17
- New Engine Break-In 18
- COMPONENT IDENTIFICATION 19
- Right Side (Viewed from 20
- Flywheel) - 4JH80/4JH110 20
- - 4JH80/4JH110 20
- NAMEPLATES 21
- FUNCTION OF MAJOR COMPONENTS 22
- ELECTRONIC CONTROL 23
- FEATURES 24
- CONTROL EQUIPMENT 25
- Instrument Panel 27
- Imperial Metric 30
- ScrollScroll 32
- These parameters are 33
- F1A - 3 AMP Fuse 35
- ACC Output 35
- Single-Lever Remote Control 36
- BEFORE YOU OPERATE 37
- DIESEL FUEL 38
- Filling the Fuel Tank 41
- Bleeding the Fuel System 42
- ENGINE OIL 43
- Engine Oil Viscosity 44
- Checking the Engine Oil 44
- MARINE GEAR OR SAIL 45
- DRIVE OIL 45
- Checking Marine Gear Oil 46
- Adding Marine Gear Oil 46
- ENGINE COOLANT 47
- 056989-00X00 48
- ENGINE OPERATION 51
- Start switch 53
- Power switch 53
- If the Engine Fails to Start 54
- Starting at Low Temperatures 54
- REMOTE CONTROL 55
- HANDLE OPERATION 55
- Switching to Trolling (KMH4A 56
- CAUTIONS DURING 57
- OPERATION 57
- Stop switch 58
- Emergency Shutdown 59
- CHECKING THE ENGINE 60
- AFTER OPERATION 60
- PERIODIC 61
- MAINTENANCE 61
- PERIODIC MAINTENANCE 62
- PRECAUTIONS 63
- Tightening Fasteners 64
- PERIODIC MAINTENANCE SCHEDULE 66
- PROCEDURES 68
- After Initial 50 Hours of 69
- Operation 69
- Every 50 Hours of Operation 75
- UPPER LEVEL 77
- LOWER LEVEL 77
- 0004566 77
- Every 500 Hours of Operation 83
- Every 1000 Hours of Operation 84
- 80 JH Series Operation Manual 86
- TROUBLESHOOTING 87
- INFORMATION 88
- TROUBLESHOOTING CHART 89
- DRAIN SEAWATER 98
- COOLING SYSTEM 98
- RETURNING THE ENGINE 99
- TO SERVICE 99
- LONG-TERM STORAGE 100
- 94 JH Series Operation Manual 100
- JH Series Operation Manual 95 101
- SPECIFICATIONS 101
- 4JH45 Engine 102
- 4JH57 Engine 103
- 4JH80 Engine 105
- 4JH110 Engine 106
- SYSTEM DIAGRAMS 109
- WIRING DIAGRAMS 123
- Figure 7 124
- 057149-00EN00 125
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